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Prefabricated Substation 10kV 1600kVA Factory Power Distribution Industrial Compact Substation
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Product features
1.Life cycle carbon footprint reduction: Factory prefabrication production has reduced on-site construction carbon emissions by 60%. Compact design saves building materials, thereby reducing carbon emissions in the production and transportation processes. High-efficiency transformers can reduce several tons of carbon dioxide emissions annually.
2.Recyclable materials are widely used: The steel used for the box body has a recycling rate of 90%, and the recycling rates of copper and aluminum inside exceed 95%. All materials comply with the RoHS environmental protection directive and do not contain harmful substances such as heavy metals.
Seamless integration with the new energy system: The DC bus interface can conveniently connect with the photovoltaic power generation system, and the intelligent control system can automatically adjust the operation strategy to maximize the utilization of new energy.
3.Noise and heat pollution control: Utilize low-noise transformers and efficient cooling systems to ensure that equipment operation does not affect the surrounding environment. The thermal design reduces waste heat emissions by 30%, alleviating the urban heat island effect.
4.Complete ring network solution: Configurable fully insulated and fully sealed ring network cabinet units, enabling advanced power supply modes such as dual-ring network and single-ring network. Each unit is connected through prefabricated cables, forming a complete ring network system. In the event of a fault in any section of the line, it can be quickly isolated and power restored, with power reliability reaching 99.99%.
Product Specifications
| Name | Unit | High-voltage electrical cabinet | Transformer | Low-voltage electrical cabinet |
| nominal voltage | KV | 10 | 10/0.4 | 0.4 |
| rated current | A | 630 | 100~2500 | |
| rated frequency | Hz | 50 | 50 | 50 |
| rated capacity | KVA | 100~1250 | ||
| Rated thermal stability current | kA | 20/4S | 30/15 | |
| Rated dynamic stable current (peak) | kA | 50 | 63 | |
| Rated closing short-circuit current (peak) | kA | 50 | 15~30 | |
| Rated breaking short-circuit current | kA | 31.5 | ||
| Rated starting load current | A | 630 | ||
| lmin power frequency withstand voltage | kA | Intergranular 42 fracture surfaces between 48 layers | 35/28(5min) | 20/2.5 |
| lightning impulse withstand voltage | kA | Intergranular 42 fracture surfaces between 48 layers | 75 | |
| Shell protection grade | IP23 | IP23 | IP23 | |
| Noise level | dB | Oil transformer<55、 Dry transformer≤65 | ||
| loop number | amount | 1~6 | 4~30 | |
| Maximum reactive power compensation on the low-voltage side | kvar | 300 |
detail pictures
FAQ
Find answers to common questions about the 10kV 1600kVA industrial prefabricated substation, including factory load capacity, motor loads, power supply schemes, compact installation and project customization.
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Is a 1600kVA prefabricated substation suitable for my factory?
It depends on the actual factory load. A 1600kVA substation may be suitable for medium-sized industrial facilities, but the final selection should consider: * Total connected load * Maximum demand * Motor starting current * Production equipment load * Power factor * Future expansion * Continuous and intermittent loads If you provide your load list or single-line diagram, we can help review whether **1600kVA** is suitable for your project.
What equipment is included inside the 10kV 1600kVA substation?
A typical configuration integrates: * 10kV medium-voltage switchgear * 1600kVA distribution transformer * Low-voltage distribution switchgear * Protection devices * Metering equipment * Control and auxiliary circuits Reactive power compensation and additional protection or monitoring equipment can also be configured according to the project requirements.
What primary and secondary voltages can be provided?
The medium-voltage side is designed for a **10kV-class system**. The transformer secondary voltage can be configured according to the factory distribution system, such as common industrial low-voltage levels. Please provide the required primary voltage, secondary voltage, and frequency during technical confirmation.
Can this substation supply large motors and industrial equipment?
Yes, but large motors and high-inrush-current loads must be considered during system design. For factories with compressors, pumps, crushers, production lines, or other large motors, we recommend providing: * Motor power * Starting method * Starting current * Simultaneous operating loads * Maximum demand This information helps determine transformer capacity, breaker ratings, busbar size, and protection settings.
Can the substation be configured for ring-main, dual-power, or radial power supply?
Yes. The 10kV prefabricated substation can be designed for: * Ring-main distribution * Dual-power supply * Radial terminal distribution The final scheme should follow the project single-line diagram, incoming power arrangement, and reliability requirements.
How much installation space does the compact substation require?
A major advantage of the prefabricated design is reduced footprint. By integrating medium-voltage equipment, transformer, and low-voltage switchgear into one enclosure, the required installation area can be significantly smaller than a conventional civil substation. The exact dimensions depend on: * Transformer capacity * Number of HV circuits * Number of LV feeders * Internal equipment layout * Ventilation requirements
Is this substation suitable for outdoor factory installation?
Yes. This product is designed for outdoor installation. Before production, we recommend confirming: * Ambient temperature * Altitude * Relative humidity * Dust and pollution level * Rain and wind conditions * Corrosive environment * Seismic requirements For dusty, humid, coastal, or corrosive industrial sites, the enclosure and protection design should be reviewed separately.